A matsayin abokin tarayya na duniya don masana'antar kera motoci, Linamar, wani kamfani na Kanada, ƙira da ƙera kayan gyara da tsarin tsarin tuki a wurare sama da 60 a duniya.Kamfanin Linamar Powertrain GmbH mai fadin murabba'in mita 23,000 a Crimmitschau, Saxony, Jamus an kafa shi ne a cikin 2010 kuma yana kera kayan injin kamar haɗa sanduna da kuma canja wurin shari'o'in motocin tuƙi huɗu.
Junker Saturn 915 na'ura mai haɗa sanduna ana amfani da su a cikin lita 1 zuwa 3 na man fetur da injunan diesel.Andre Schmiedel, Manajan Ayyuka a Linamar Powertrain GmbH, ya ce: "Gaba ɗaya, mun shigar da layukan samarwa guda shida waɗanda ke samar da sandunan haɗin kai sama da miliyan 11 a kowace shekara.Ana sarrafa su ko ma an tattara su gabaɗaya bisa ga buƙatun OEM da ƙayyadaddun zane. ”
Injin Saturn suna amfani da ci gaba da aikin niƙa tare da sanduna masu haɗawa har zuwa tsayin 400 mm.Ana jigilar sandunan haɗin kai zuwa na'ura akan bel mai ɗaukar nauyi.Mai ɗaukar kayan aikin yana jujjuya ci gaba kuma yana jagorantar workpiece a kan dabaran niƙa a tsaye da aka shirya a cikin jiragen sama iri ɗaya.Ƙarshen fuskar sandar haɗawa tana aiki tare da aiki tare, kuma tsarin aunawa mai hankali yana tabbatar da madaidaicin girman ƙarshen.
Schmidl na iya tabbatar da hakan."The SATURN grinder ya samu nasarar saduwa da bukatun OEM don daidaito dangane da daidaituwa, laushi da rashin ƙarfi," in ji shi."Wannan hanyar niƙa tsari ne na tattalin arziki da inganci."Bayan an gama aiki, ana dakatar da sandunan haɗin kai daga raƙuman fitarwa, tsaftacewa da jigilar su tare da bel ɗin jigilar kaya zuwa tashar ta gaba akan layin.
Sassauci da juzu'i Tare da Juncker's Saturn masu niƙa mai ninki biyu, kayan aikin jirgin sama-daidaitacce na siffofi daban-daban da geometries za a iya sarrafa su cikin inganci da daidaito.Baya ga haɗa sanduna, irin waɗannan kayan aikin sun haɗa da abubuwa masu birgima, zobba, haɗin gwiwa na duniya, kyamarori, allura ko kejin ƙwallon ƙwallon ƙafa, pistons, sassan haɗin gwiwa da tambari daban-daban.Za'a iya canza sassan da ke riƙe nau'ikan kayan aiki daban-daban da sauri da sauƙi.
Har ila yau, injin niƙa ya dace da machining nauyi workpieces kamar bawul faranti, hali kujeru da famfo casings.Saturn na iya sarrafa abubuwa da yawa, Linamar, alal misali, yana amfani da shi don fiye da ƙananan ƙananan ƙarfe.Kuma sintered karfe.
Kamar yadda Schmiedel ya ce: "Tare da Saturn muna da babban aikin niƙa wanda ke ba mu damar samar da OEMs tare da kyakkyawar samuwa yayin da muke ci gaba da jurewa.An burge mu da ingantaccen aiki tare da ƙarancin kulawa da ingantaccen sakamako mai inganci. ”
Kamanceceniya a cikin tarihin kamfanin Bayan shekaru masu yawa na yin aiki tare, ya bayyana a fili cewa ƙwararrun ƙwararru tana haifar da haɗin gwiwar kasuwanci.Linamar da Junker sun haɗu ba kawai don sha'awar sabbin fasahohi ba, har ma da irin wannan tarihin kamfanoninsu.Frank Hasenfratz da furodusa Erwin Juncker duka sun fara.Dukansu biyu suna aiki a cikin ƙananan tarurrukan bita, kuma dukansu sun sami nasarar haifar da sha'awar fasahar su ta hanyar sabbin dabarun kasuwanci, in ji Schmidel.
Mechanical ayyuka a cikin abin da abu da aka cire daga wani workpiece ta yin amfani da powered nika ƙafafun, duwatsu, bel, slurries, zanen gado, mahadi, slurries, da dai sauransu Akwai a da yawa siffofin: Surface nika (don ƙirƙirar lebur da / ko square saman) Silinda nika (don waje da taper nika, fillets, undercuts, da dai sauransu) Centreless nika Chamfering Thread da profile nika Tool da chisel nika Non-hannu nika, lapping da polishing (nika tare da kyau sosai grit don ƙirƙirar wani matsananci-m laushi surface), honing da disc nika .
Ƙarfin niƙa ƙafafun ko wasu kayan aikin abrasive don cire ƙarfe da gama aikin aiki tare da juriya mai tsauri.Yana ba da santsi, murabba'i, layi ɗaya da madaidaicin filaye na workpiece.Injin niƙa da honing (madaidaicin injin niƙa waɗanda ke aiwatar da abrasives tare da kyawawan hatsi iri ɗaya) ana amfani da su lokacin da ake buƙatar ƙasa mai laushi da ƙarancin ƙarancin girma.Injin niƙa mai yiwuwa su ne kayan aikin injin da aka fi amfani da su a aikinsu na “ƙarewa”.Akwai shi a cikin ƙira daban-daban: benci da injin niƙa don kaifi lathe chisels da drills;na'urorin niƙa saman don kera murabba'i, a layi daya, santsi da daidaitattun sassa;injinan niƙa masu siliki da marasa tsakiya;injin niƙa na tsakiya;injin niƙa profile;fuska da ƙarshen niƙa;kayan yankan grinders;daidaita injin niƙa;bel (bayan goyon baya, swivel frame, bel nadi) nika inji;kayan aiki da na'urorin niƙa na kayan aiki don ƙwanƙwasa da sake maimaita kayan aikin yanke;injin niƙa carbide;injunan niƙa madaidaiciya madaidaiciya;abrasive saws don dicing.
Tsiri ko mashaya na abrasive mai kyau da ake amfani da shi don ɗaga kayan aiki yayin da ya rage a layi daya zuwa tebur don hana hulɗar kayan aiki tare da tebur.
Machining ta wucewa da workpiece ta cikin lebur, sloping ko contoured surface karkashin nika dabaran a cikin wani jirgin sama a layi daya da nika dabaran sandar.Duba niƙa.