Tsarin sake yin amfani da shi yana sake yin amfani da abrasives (da daloli) |Kammala Samfur

Ana la'akari da saka hannun jari a cikin tsarin dawo da kafofin watsa labarai mai fashewa?Brandon Acker na Titan Abrasives Systems yana ba da shawara kan zabar tsarin da ya dace don aikin ku.#tambayi kwararre
Tsarin dawo da injina don tarwatsa Hoto Credit: Duk hotuna suna da ladabi na Titan Abrasives
Tambaya: Ina tunanin yin amfani da tsarin farfadowa don fashewa na, amma zan iya amfani da wasu shawarwari kan abin da zan saka hannun jari a ciki.
A fagen fashewar yashi, muhimmin tsari a cikin kammala samfur, sake yin amfani da shi baya samun amincewar da ya cancanta.
Ɗauki, alal misali, yashi na ƙarfe, wanda shine mafi girman sake yin amfani da duk kayan da aka lalata.Ana iya sake amfani da shi sama da sau 200 a farashin farko na $1,500 zuwa $2,000 akan kowace ton.Idan aka kwatanta da $300 ton na bama-bamai da za a iya zubarwa kamar toka, da sauri za ku ga cewa kayan da za a iya sake yin amfani da su sun fi wasu tsadar kayan da za a iya zubarwa ko ƙuntatawa.
Ko a cikin dakin fashewar harbe-harbe ko dakin fashewar harbi, akwai hanyoyi guda biyu don tattara kayan abrasive don ci gaba da amfani da su: vacuum (pneumatic) tsarin sabuntawa da tsarin sabunta injina.Kowannen su yana da nasa fa'ida da gazawa, ya danganta da nau'in yanayin fashewar da ake buƙata don aikin ku.
Tsararrun injin ba su da tsada fiye da tsarin injina kuma sun dace da kayan gogewa masu sauƙi kamar robobi, beads na gilashi, har ma da wasu ƙarami na aluminum oxide.Ƙananan farashin ya samo asali ne saboda gaskiyar cewa, ba kamar tsarin injina ba, gabaɗaya sun ƙunshi ƴan abubuwa kaɗan.Bugu da ƙari, tun da tsarin injin ba shi da sassa na inji, yana buƙatar ƙarancin kulawa.
Tsarin injin kuma yana sauƙaƙa ɗauka.Wasu na'urori masu motsi za a iya ɗora su, guje wa shigarwa na dindindin, ko don kyawawan dalilai ko iyakancewar sararin samarwa.
Akwai manyan nau'ikan tsarin dawo da injin da za a zaɓa daga ciki.Babban bambanci shine lokacin da suke tattara kayan sharar gida don fashewar yashi da kuma yadda suke sauri.
Nau'in farko yana bawa mai amfani damar kammala duk aikin fashewar harbi;idan an gama aikin, bututun injin yana tsotse duk kayan a tafi daya.Wannan tsarin yana da amfani saboda yana rage abubuwan zubar da kaya idan aikinku yana buƙatar sake amfani da duk kayan fashewar yashi.
Nau'i na biyu yawanci ana amfani da shi wajen fashewar bom na masana'antu ta hanyar amfani da ɗakin bama-bamai ko majalisar.A cikin dakunan fashewa, mai amfani yakan share ko rake kayan fashewar a cikin rumbun tattarawa a bayan dakin fashewar a karshen ko yayin aikin fashewar.Ana kwashe kayan sharar kuma a kai su zuwa guguwa inda aka tsaftace shi kuma a mayar da shi zuwa ga abin fashewa don sake amfani da shi.A cikin akwatunan ƙararrawa masu fashewa, ana ci gaba da cire matsakaici yayin fashewar fashewar ba tare da buƙatar wani ƙarin aiki daga mai amfani ba.
A cikin bambance-bambancen na uku, matsakaicin da ya gaji yana ci gaba da tsotsa shi ta hanyar injin aiki kai tsaye bayan ya faɗo saman samfurin fashewar fashewar.Duk da yake wannan yana da hankali fiye da zaɓuɓɓukan da suka gabata, ƙarancin ƙura yana haifar da fitar da kafofin watsa labarai lokaci guda da tsotsa, kuma jimillar adadin watsa labarai ya ragu sosai.Tare da ƙarancin wuraren buɗe ido, ƙurar ƙura mai fashewa za ta ragu sosai.
Gabaɗaya, hanyar vacuum ba ta da ƙarfin aiki fiye da hanyar injina saboda ƙananan abrasives suna da sauƙin tsaftacewa.Koyaya, rashin iyawar tsarin vacuum don tsotse kafofin watsa labarai masu nauyi yadda yakamata ya kawar da amfani da kayan kamar grit da harbi (ɗayan abubuwan da aka fi amfani da su).Wani rashin lahani shine saurin: idan kamfani yayi yawan fashewar fashewar abubuwa da sake amfani da su, tsarin injin na iya zama babban ƙugiya.
Wasu kamfanoni suna ba da cikakken tsarin injina tare da ɗakuna da yawa suna yin keke daga ɗakin ɗakin zuwa wancan.Ko da yake ya yi sauri fiye da tsarin da aka kwatanta a baya, har yanzu ya kasance a hankali fiye da sigar inji.
Mechanical sake yin amfani da shi ne manufa domin high samar bukatun kamar yadda zai iya saukar da wani aiki yankin na kowane size.Bugu da ƙari, tsarin fashewar inji na iya ɗaukar mafi nauyi kafofin watsa labarai kamar yashi/harbi.Tsarin injina kuma sun fi sauri fiye da tsarin injina na yau da kullun, yana mai da su zaɓi na halitta don haɓakar iska mai ƙarfi da farfadowa.
Masu hawan guga sune zuciyar kowane tsarin injiniya.An sanye shi da hopper na gaba wanda ake sharewa ko shebur da aka sake yin fa'ida.Yana tafiya akai-akai, kuma kowane guga yana dibar wasu abubuwan fashewar yashi da aka sake fa'ida.Sannan ana tsabtace kafofin watsa labarai ta hanyar wucewa ta cikin ganguna da/ko gogewar iska wanda ke raba kafofin da aka sake yin fa'ida daga ƙura, tarkace da sauran abubuwan da ba su da ƙarfi.
Mafi sauƙaƙan tsari shine siyan lif ɗin guga a ɗaga shi ƙasa, barin kwandon a ƙasa.Duk da haka, a wannan yanayin bunker yana da kusan ƙafa biyu daga ƙasa kuma loda yashin karfe a cikin bunker na iya zama kalubale saboda shebur na iya yin nauyi har zuwa 60-80 fam.
Mafi kyawun zaɓi shine gina duka lif ɗin guga da kuma (dan ɗan bambanta) a cikin rami.Lifan guga yana wajen ɗakin fashewar kuma hopper yana ciki, tare da simintin bene.Sa'an nan za a iya share abin da ya wuce kima a cikin hopper maimakon a kwashe shi, wanda ya fi sauƙi.
Auger a cikin tsarin hakar inji.Auger yana tura abin da aka lalata a cikin hopper kuma ya koma cikin abin fashewa.
Idan dakin fashewar ku yana da girma musamman, zaku iya ƙara auger zuwa lissafin.Ƙarin da aka fi sani shine giciye auger da aka ɗora a bayan ginin.Wannan yana bawa ma'aikata damar dannawa kawai (ko ma busa iska mai matsa lamba) abin da aka yi amfani da shi a bangon baya.Ko da wane ɓangare na auger aka tura matsakaicin zuwa ciki, ana mayar da shi zuwa lif ɗin guga.
Ana iya shigar da ƙarin augers a cikin tsarin "U" ko "H".Akwai ma cikakken zaɓi na bene inda augers da yawa ke ciyar da giciye auger kuma ana maye gurbin gabaɗayan benen siminti tare da grate mai nauyi.
Don ƙananan shagunan da ke neman adana kuɗi, suna son yin amfani da abrasives masu sauƙi a cikin ayyukan fashewar su, kuma ba su damu da saurin samarwa ba, tsarin vacuum na iya zuwa da amfani.Wannan zaɓi ne mai kyau har ma ga manyan kamfanoni waɗanda ke yin ƙayyadaddun fashewar fashewar abubuwa kuma ba sa buƙatar tsarin da zai iya ɗaukar manyan ƙira.Sabanin haka, tsarin injina ya fi dacewa da mahalli masu nauyi inda gudun ba shine babban abu ba.
Brandon Acker shi ne Shugaban Kamfanin Titan Abrasive Systems, ɗaya daga cikin manyan masu ƙira da masana'antun dakunan fashewa, katuna da kayan aiki masu alaƙa.Ziyarci www.titanabrasive.com.
Manna yashi da ake amfani da shi don kammala sassa daban-daban, tun daga manyan motoci zuwa fenti da tarkace.
Kamfanonin Jamus Gardena da Rösler sun gabatar da sabbin hanyoyin samar da makamashi mai ƙarfi don gama dasa shear.


Lokacin aikawa: Mayu-11-2023